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Found 20 results
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Dear Team, We are looking for a suggestion to drive a motor which is away about 2100 Meter from its starter. The Pump is located in a pond in the forest which is 2000 Meters away from the nearest building. The pump capacity is 55kW and we are considering 55kW HD VFD as a starter. As we see the distance is much higher we are looking for you valuable suggestion about how this thing is gonna work without any abnormalities.
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Hi All, I'm new to using PLC, and my background is majorly programming. I am learning how to control a PLC over the internet using HTTP or TCP/IP. I have a Mitsubishi PLC Melsec FX-5U 32MR and my requirement is, I want to send create a setup where the PLC works more like a Client on the network and reads values from the server (which is a computer). The outputs on the PLC are controlled by the values on the database in server. So, lets assume I have a value like this on the server "1,0,0,1,0,1", it should translate like below: Y0 = 1 Y1 = 0 Y2 = 0 Y3 = 1 Y4 = 0 Y5 = 1 Is there any guidance where I can read through and learn how to do this. I would prefer doing it by ST programming and not Ladder.
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ello I have a powerflex 400 of 25HP for a 60amp 25HP motor, the motor have a belt that move the clarifier of milk. It is a process that requires strength to move.So I try with the motor without the clarifier the vdf works well with a constant amp of 12 to the max of 50hz that is set up with a ramp of 600 sec.Then I try with the belt that move the clarifier... The vdf start the ramp with a wird amp behavior like 10 sec 100 amp and then 13 amp for 10 sec.When it gets to 50hz (the max) it starts the same behavior 13 amp when it reach the max RPM and when it decrease a little bit it gets 100 amp to get to the max RPM again.In this vdf powerflex 400 I didn't see the % of torque options that the last one Fuji had.Someone told me that powerflex 400 is not for power processed, they are focus in pumps and blowers more alike, and that I need a vdf vectorial like a powerflex 725.What do you think...PD: as the 100 amp is like 10 sec the protections dont show up. PD: I made a try with water and hot water, in that point with the max hz (and 6800rpm) when the hot water start to flow the amp gets constant in 75 amp, but the motor dosnt get to the 6800 rpm again it just keep trying in 6700rpm and it mantains the 75amp triggering the motor protection for overload. -
Good afternoon, I have a problem in an application for a rotary knife, I'm using a MR-JE-B servo to make this movement, while my material is powered by an inverter connected to a modbus rs485 network, with a 5v encoder connected directly in motion. I'm having some problems and I think it's my cam curve. I have a very high refeneration, and the system doesn't obey the size of the length I want the cut. It always cuts the same size, regardless of the configuration I use, it always cuts to 245mm. Put some photos, how are my settings. Grateful in advance, if anyone can help me. Dover_roll_1-Motion-configuração_jog_manual.gx3
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I'm having trouble with some Powerflex 525 drives. Right now what I need to do is run them manually from the keypad to test conveyor belts. Is there a way to do this and if so how? Thanks in advance.
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Hello Everyone. We have Schneider TM241 PLC Along with Citect SCADA System at 100MWp Solar Power Plant to monitor and control various equipments like Inverters, Switch-Yard, MFMs, Weather Monitoring Systems etc... Government Authority here asked every solar plant to control the generation as per the instructions by Load Dispatch Center, for that we need to implement logic to control Generation as per requirement. For that we are controlling generation from inverters by giving them generation setpoints calculated by PLC using PID function. But we are facing one problem while using PID. (FB_PID of Toolbox Library) Suppose we need to generate only 60MW out of 100MW. So we set PID setpoint to 60MW and according to that we get PID output and according to that PID output value we provide generation setpoint to every inverters. This system works very fine until the clouds comes into the picture. Now suppose Setpoint of PID is 60MW and PV is also near about 60MW, and suddenly large cloud comes over plant and block solar radiation. In this case generation comes down to 10MWp(or any value below 60MW), So output of PID will Increase and keep increasing and settle at the Maximum value. but without solar radiation generation value stays very down then Setpoint. Now suddenly Cloud moves and again solar radiation increase, but the PID output is maximum at that time so, Suddenly Generation goes from 10MW to near about maximum capacity (100MW) instead of 60MW, and then it will slowly comes down to 60MW. We need to rectify this generation shoot up when cloud moves. Anyone have idea how can we solve this problem or anyone have programmed PID in this kind of situation. Is there any function block available to do this correctly like function block of PID with two Reference or something like that... We are using TM241 which is CoDeSys based PLC.
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So I'm having trouble writing a FBD within my current program for a slitting line. I need to keep a constant tension on my web as it is being recoiled onto our recoiler. I wrote a simple program using a sensor to read the growing rate of the coil to get a radius and I have feedback on my torque on the recoiler motor. The simplest math for this application without getting into anything too fancy should be Tension(lbs)= Torque(ftlbs)/coil radius. only problem is when its less than a foot then my calculation is thrown off and it actually shows tension goes up until it reaches the one foot mark then it seems to scale correctly. Do I need to scale something else? Any help on this would be appreciated.
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Is it possible to view the values / states of all inputs, outputs and workbits (e.g. 64.00 through 64.15 on Omron CQM1 PLC) on a single screen or control panel within CX-Programmer software? I'm trying to troubleshoot some ladder logic that I wrote and need to know the values of 5 or 6 inputs/outputs/workbits simultaneously. Having to scroll up and down through my ladder logic repeatedly does not work well with code that changes state every 5-10 seconds or so. Any help is welcome.
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Gentlemen and Ladies, This post might come off as generally lazy but this is purely in the interest of saving time. Our company has been building control panels for quite some time. I have been doing the design for about 10 years or so. We typically build Allen Bradley type control panels. Our main customers are water/wastewater so they are typically Compactlogix with basic IO. (AI, AO, DI, DO) modules. Recently i've been using the IO Wiring System modules. These save an incredible amount of time. However, they are quite big and require a decent amount of space. Our smallest control panel size is usually 36x36 and that is pretty tight. My question to all is, does anyone have a set of control panel drawings for an Allen Bradley compact logix system without these wiring modules? I am looking to create a smaller control panel, and I just haven't had much time lately to sit down and do the design. This is indeed a shortcut, but time has been limited on my end as of late. I apologize if this is out of line. Thank you,
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Hello - Not sure if this is the right place, I apologize if not. Just let me know if I need to move it and can delete and do so. But I am currently working on a project where I am collecting seeds (flower seeds, etc.) and when a certain weight limit is met I'll be turning off a vibratory bowl and opening a chute, etc. Looking for some ideas on the scale and how to do that process in particular. The smallest collection weight will be around 100mg, largest around 8g. Mainly looking for ideas on the scale. Thanks for any help/tips, much appreciate.
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Hello - I've recently started my adventure into PLC programming and I've found this site to be very helpful. I took on a project that requires control of a cylinder - the short and skinny is that the cylinder will have to provide position feedback and stroke to various set lengths determined by position of a selector switch. So - If position 1 is selected, the cylinder will stroke 20"inches. If Position 2 is selected, cylinder will stroke to 25"inches - so on and so on. My questions is how to best go about this process. I may be having a brain-block and not viewing this clearly, but something is not clicking for me and wanted some advice. Planned on using Allen-Bradley's Micro850 PLC (had one on the shelf, and CCW software is free so why not). Thanks
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Hello, I am quite a newbie in PLC programming. I am trying to add a PID control function into a ladder program of FX3U PLC that was made by the person before me who used GX developer. I have read the manual, but still not sure if I understand it correctly or not. Please help me with questions below: 1. For parameters [S3]+1, how do I set the bit value? My understanding is that I need to align the bits I want, and then convert to Decimal number to set it, is this correct? i.e. If I need bit to be 0100001, do I set the parameter to 33? 2. How do I know if I am doing backward or forward operation? I think what I am doing is feedback control loop, does this mean it is a backward operation? 3. If I set auto tuning bit (parameter [S3]+1 bit#4) to 1, will this make the the program to run auto tune everytime I start the PID? 4. For parameter [S3]+22, [S3]+23 and [S3]+24, the manual said it will be occupied. Does this mean it will be preset by the program which I shouldn't mess with them? But how do I set the output upper and lower limit in [S3]+22 and [S3]+23? Also, I couldn't find any example of PID parameter setting in the manual. Not sure if I missed any important section in the manual. So please point out to me if there is any example. I also attached the manual on the PID page just for a quick reference. Thank you in advance for the help. FX3U Programming PID.pdf
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Hi, i'm actually working on a project with a CPU33 CJ2M and a external analog output CJ1W-AD04U I'm trying to read the informations coming from a PT100 sensor and control a valve which act on the temperature. i'm kind of lost in this project because it's my "first time" with Omron ! Which function block must i use or how must i program this would you show me example ? Thank you for the help guys.
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I am currently in the process of an efficiency project for a company looking to measure at what point their process starts to create particulate (in this case, smoke) so we can accurately defer the smoke into a combustion chamber to be burnt off. My question is, is it possible to use the Dywer SERIES PMT2 Particulate Transmitter for our measurements using a CJ2M-CPU33 Omron Controller and CX Programmer. http://www.dwyer-inst.com/PDF_files/PDS/DS_PMT2Rev.1.pdf If we can use this, I am wondering which cards I would have to get for communication to this transmitter? CUrrently I have analog in and out, (DA041 and AD081-V1), and digital in and out, (ID211 and OC201). Any information on getting this sensor set up is appreciated. I am not familiar with this type of process control. *****FYI If this is not the correct topic to post this, please move it to the correct one.*****
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Hello to everybody! This time I need to make a program to control temperature ... Some help? I don't know how to use an analog module, I'm just starting to working with them. The PLC I have a FX3u-32MR/ES (Mitsubishi), and I have the modules; FX3u-4AD-ADP and FX3u-4AD-PT-ADP for temperature measurement. PLEASE HELP? Have a good day!
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Hello, I am currently working on programming my first sortation system. Attached is a blue print of the in feed conveyors and their loadout lines. As boxes merge together they will be scanned by the barcode scanner. From there we will be told which lane each box must go down, from the WCS. My question is, without encoders, what would be the best way to control this system? Counting the packages as they pass through the photoeye? Or setting timers? Thanks, James Sorting Conveyor Layout.pdf
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Version 1.0.0
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Logic takes two inputs (I0.0, I0.1), debounces each (T0, T1), looks for actuation during a timed period (T2), and provides validation (M20.0). This logic is not designed, nor intended, to replace the use of any OSHA required two-hand safety control relay. It is provided for the sole purpose of it's educational value. -
FC1 Two hand anti tie down View File Logic takes two inputs (I0.0, I0.1), debounces each (T0, T1), looks for actuation during a timed period (T2), and provides validation (M20.0). This logic is not designed, nor intended, to replace the use of any OSHA required two-hand safety control relay. It is provided for the sole purpose of it's educational value. Submitter pop29684 Submitted 03/22/2016 Category PLC Sample Code
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Good day, I´m helping with small project and currently i am stuck because of this problem. And I hope you can help me out. I´m using PowerFlex 525 connected with AB CompactLogix 1769-33ER PLC via EtherNet/IP. Connection is working, I can read and write values from/to 525. To configure both devices i´m using RSLogix 5000. 1) First problem occurs after I loaded configuration to 525 and it´s, that 525 keeps overwriting values of Accel and Decel Time 1. It happens when i directly change parameters in Module Properties (online) or after I upload configuration to device. It happens even if i set parameters directly to 525 with its HMI panel. - I kinda get around this problem when i use Accel/Decel Time 2 for Step logic, but if i send direct reference value motor still jump to it and that is not good, especially when changing direction of rotation. 2) Second problem is that I cant get Speed Sources and Start References right. Usually Is working only option 1 and others are not, or they are doing something else that they should. For better imagination this is what i want to do: I have 3-state switch (left = 1 ON(DigIn TrmBlk 02), 2 OFF; center = 1 OFF, 2 OFF; right = 1 OFF, 2 ON(DigIn TrmBlk 03)), In center position I want to control 525 with EtherNet (already working when: Start 1 AND Speed 1 = EtherNet/IP). In left position I want to control motor directly with Drive Pot and In left position a want to start Step Logic (which i have already set) - Funny thing, If I set Start 1 = Ethernet, Speed 1 = Step, Start 2,3 = DigIn, Speed 2,3 = Drive Pot then in all three position motor goes in Step logic.. Or when i get left and right position working then Ethernet is blocked.. and this kind of things.. I Attach print-screen of my current settings, if you need something more just, tell me. Thank you for your time, and I hope someone will be able to help me.
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What is Omron naming convention for PID settings? I need to adjust the upper MV limits for PID running on CJ1W-TC001 installed on CJ1M-CPU13. Looking at the CJ1W-TC001 Operation Manual I am not really sure which values would these be. I guess Omron naming nomenclature is a bit different than what I am used to. It seems that the Manipulated Value Monitor is just feedback, which value would I need to set or modify to adjust the upper MV limit?
